Pharmaceutical Freeze-Drying and Vacuum Drying

Pharmaceutical Freeze-drying and Vacuum Drying for Research and Manufacturing | .01 Torr to 400 Torr

 

Pharmaceutical  vacuum instrumentation is used in research and manufacturing to help create bulk and active ingredients for FDA approved drug products as well as for sterilization of medical devices and to increase the shelf-life of a drug product.

Lyophilization, also known as freeze-drying, is a process used for preserving biological material by removing the water from the sample, which involves first freezing the sample and then drying it, under a vacuum, at very low temperatures. Lyophilized samples may be stored much longer than untreated samples. The resulting precipitate is a shelf-stable powder.  This powdered drug is later reconstituted at point of care for patient use.

Vacuum Drying: Another, important way vacuum instrumentation is used in the pharmaceutical industry is in vacuum ovens. Laboratory ovens are used in the medical field for sterilization. The heat in the oven sterilizes lab equipment used for operations, as well as glassware that needs to be clean for research purposes.

2 Drying Methods that Use Vacuum

  1. Vacuum Ovens
    • A vacuum drying oven is most often used for delicate drying processes, such as drying tiny parts or removing flammable solvents. The low-pressure environment also minimizes oxidation during drying. A standard vacuum oven can operate at temperatures as high as 200C to 250C. Vacuum pressure is normally between 100 Torr to 10 Torr range.
  2. Freeze-drying (also known as lyophilization)
    • Freeze drying is a water removal process typically used to preserve perishable materials, to extend shelf life or make the material more convenient for transport. Freeze drying works by freezing the material, then reducing the pressure and adding heat to allow the frozen water in the material to sublimate. Vacuum pressure is normally below 5 Torr.
    • The freeze-drying process has important applications in the pharmaceutical and biotechnology industries. This process requires the use of vacuum for the drying of heat-sensitive drugs and biologics at a lower temperature. Freeze-drying is mainly used to improve the stability and storage of easily altered drugs. Commonly applied to the production of injectable dosage forms of drugs, pharmaceutical freezedrying is also used to produce diagnostics

Product Overview:

DigiVac STR Controller with Plunger Valve and 775i SensorStrataVac Throttle Vacuum Control 775i Bundle

The STRATAVAC bundle with plunger-type vacuum control comes with a sensor card, 775i sensor, throttle valve controller card and plunger-type throttle valve, which is a rugged industrial valve with a smaller .5″ orifice giving you a faster acting valve with tighter control on your process.

  • Measure and control your process in the 1.0 – 775 Torr range (medium vacuum range) for industrial applications
  • This bundle has a control range of 2 Torr to 770 Torr
  • Extends life of pump by enabling pump to run closer to its base pressure
  • Ideal for measuring and controlling vacuum ovens for vacuum drying applications

 

DigiVac StrataVac Bundle with Bleed Valve and 536 TC TubeStrataVac Controller | Bleed Vacuum Control Bundle

The StrataVac bundle with bleed vacuum control comes with a sensor card, 536 KF25 sensor, VacStable Bleed Valve and valve controller card plus WiFi

  • Rich remote command line interface enables the user a high degree of remote control and monitoring from any browser
  • Bleed Vacuum Control helps increase molecular flow and throughput
  • Accuracy Range: .001 Torr to 6 Torr
  • Control Range: 1 Micron to 6000 Microns (.001 Torr to 6 Torr)
  • Ideal for controlling freezedryers

 

Model 200 with PLC output

MODEL 200

WIDE-RANGE LABORATORY GRADE VACUUM GAUGE


The DIGIVAC Model 200 is the industry’s best value for a rugged digital vacuum gauge for measuring through 6 decades of wide range rough vacuum that has become the standard in laboratory research.

  • The instrument is housed in a laboratory grade case consisting of vinyl clad metal on an extruded aluminum base ensuring maximum durability
  • Highly impact-resistant because of no moving parts requiring infrequent calibration

 

Model 450 Throttle vacuum regulator

The Model 450

The Model 450 Vacuum Controller measures 1-760 Torr and includes a proportional valve for vacuum regulation. Premium stainless-steel vacuum path model to support use in corrosive or volatile applications.

  • Stainless steel valve and vacuum path for corrosive or hostile applications
  • Super simple to use: just dial in your vacuum set point
  • Maximized pump down speed: designed with a much larger bore (9/32”) proportional valve (compared to alternatives) that allows the controller to make precise changes in vacuum flow to achieve a very stable vacuum level
  • Ability to purge system to atmosphere with a simple front panel switch

Model 276 | Dual Sensor Vacuum Gauge

 

The Model 276

The Model 276 benchtop vacuum gauge is a quality vacuum instrument that has two relay set points and has a wide vacuum range to provide accurate and reliable pressure readings. It can display readings in Torr with mbar as an option and can also be purchased with set point relays, ethernet, and RS232 features.

Support for Process Documentation: The Model 276 can be synced with online vacuum analytics software, placed near the vacuum oven, and set up with an RS232 backup so pressure readings are not lost.

 

Panel mount vacuum gauge | Model 801W

MODEL 801W
WIDE RANGE, PANEL MOUNT VACUUM GAUGE

The Digivac Model 801-W2C vacuum gauge combines fail-safe relays and rugged electronics for system integration and process control.Very simple and reliable vacuum instrument for process control.

  • This product is our bestselling panel mount gauge, and the industry’s best value for a rugged vacuum gauge. Available in a radiation hardened version.
  • Measures through 6 decades of wide range rough vacuum with optional SPDT controls.
  • This gauge can output vacuum readings to an optional RS232 serial connection. Can also be used as a vacuum transmitter to a PLC or other device.