Description
Automated High Vacuum Pump-down System with Medium and Low Vacuum Control with the SNAP
The DigiVac EXACT: Automated Mobile Turbo System with SNAP Vacuum Control
Features
The DigiVac EXACT: Mobile Automated Turbo system with the SNAP is a custom high vacuum pump down system that includes high vacuum, backing, and roughing pumps – all integrated into a mobile cart that can control or ramp at any pressure from 50 millitorr to 760 Torr. It can also evacuate to high vacuum at the touch of a button.
The EXACT cart enables an operator to easily connect a vacuum chamber and immediately pump down to high vacuum, vent to Atmosphere, or control at any point between 50 millitorr to 760 Torr.
- Turnkey high vacuum system
- Valves and valve automation
- Vacuum set point control with ramp rates
- 7” touch screen control
- Power and high vacuum-safe
- 1 plug, 1 power switch
Ideal for automating and simplifying vacuum pressure control.
Watch our Cart demonstration here!
EXACT Package Details
Vacuum pumping systems, and those systems on vacuum carts, are a way that a user can quickly integrate a pumping package on their vacuum chambers. One of the challenges with many of these pre-packaged systems is that a user still has to install everything, including wiring everything up, implementing valves, consider brown out and power off situations, and train an operator on vacuum system usage. Turning the wrong valve at the wrong time can lead to costly down time and repair. This DigiVac solution automates everything.
The DigiVac approach takes care of all of those details in the world’s first complete turnkey integration of a vacuum calibration station with integrated pumping system. Never before has there been the ability to roll up a vacuum pumping station, plug it in, connect it, and within minutes be able to control at particular pressure. Now you can.
At the press of a button, the system will slowly evacuate a system, minimizing the flow to avoid movement of fine particles during the initial pump down, and then automatically engage the high vacuum system to bring the system to high vacuum. Additionally, the system can do a similar, gentle vent up to atmospheric pressure in order to preserve the contents of the chamber that might otherwise be stirred.
Benefits:
- Fully integrated mobile high vacuum solution with one plug and one switch to turn it on/off
- Safe. Nothing will be damaged by an operator during normal operation or power outage
- Quickly and automatically execute a controlled evacuation
- Vent your system, isolate your system, apply full vacuum all the way to high vacuum or stabilize at a particular set point at the touch of a button
- Ready to plug into any vessel using industry standard KF40 connections
- Safely connect the right vacuum pump to the vessel
- Can also be fully opened to approach the high vacuum regime < 1 millitorr (1×10-3)
Applications:
- R&D
- Processing
- Manufacturing
- Vacuum ovens/vacuum drying, vacuum furnaces
Examples:
- A manufacturing facility that wants to Validate or calibrate their vacuum gauges while installed on the systems to avoid costly down time required when sending gauges back for NIST certification
- A researcher who is rehabilitating an older system and needs a pumping package with highly accurate standards to easily and quickly connect to a chamber.
- A research lab that is trying to optimize the efficiency of distillation, and wants to experiment with different vacuum levels and its effect on the process outcome and cares about exact vacuum levels regardless of moisture or process gas composition.
SIMPLIFY YOUR LAB & CONTROL MORE WITH LESS
Four Versions – Customizable for Your Needs
How Fast Do You Need to get to a Vacuum Level?
Evacuation to high vacuum levels can take from hours to days. DigiVac wants to simplify this for you based on your application needs. Have a process with strict time constraints and deadlines? Get the best of the best vacuum flow with our ISO 100K connection ports. Have an application that is more lenient and dependent on other processing parts beforehand? See our variety of flow options from Medium to more Economical versions based on your needs! Get side by side comparisons in the charts below!
For the Fastest Flow and Pump Down – Best
The EXACT Mobile Automated Turbo System with the SNAP Includes:
- SNAP External Valve and Sensor | PN: SNAP
- DPCP | PN: SEN-DPCP-11101117
- Vat Valve | PN: Val-Bel-KF40-Vac-24
- IDP7 backing pump | PN: PUMP-IDP7
- IDP15 with isolation valve |PN: PUMP-IDP15-iso-val
- Turbo pump 305FSQ | PN: X3502-64171
- Cart
Package Details
| Most/Best Flow | |
|---|---|
| Best Vacuum | 1 x 10-7 Torr |
| Control Range | 5 x 10-2 to 760 Torr |
| Approx. Time to 9×10^6 (2cuft chamber) | ≤ 10 min |
| Approx. Time to 1×10^-7 (2cuft chamber) | ≤ 2.5 hours |
| Turbo | 305FSQ |
| Backing | IDP 7 |
| Rough | IDP 15 |
| Vacuum Interface | ISO 100-K |
For Medium Flow and Pump Down – Great
The EXACT Mobile Automated Turbo System with the SNAP Includes:
- SNAP External Valve and Sensor | PN: SNAP
- DPCP | PN: SEN-DPCP-11101117
- Vat Valve | PN: Val-Bel-KF40-Vac-24
- IDP7 backing pump | PN: PUMP-IDP7
- IDP15 with isolation valve |PN: PUMP-IDP15-iso-val
- Turbo pump 305FSQ | PN: X3502-64171
- Cart
Package Details
| Medium Flow | |
|---|---|
| Best Vacuum | 1 x 10-7 Torr |
| Control Range | 5 x 10-2 to 760 Torr |
| Approx. Time to 9×10^6 (2cuft chamber) | ≤ 20 min |
| Approx. Time to 1×10^-7 (2cuft chamber) | ≤ 3.25 days |
| Turbo | 305FSQ |
| Backing | IDP 7 |
| Rough | IDP 15 |
| Vacuum Interface | KF40 |
For Getting the Job Done Well – Good
The EXACT Mobile Automated Turbo System with the SNAP Includes:
- SNAP External Valve and Sensor | PN: SNAP
- DPCP | PN: SEN-DPCP-11101117
- Vat Valve | PN: Val-Bel-KF40-Vac-24
- IDP3 backing pump | PN: PUMP-IDP3B01
- IDP7 with isolation valve |PN: PUMP-IDP7-1
- Turbo pump 74FS| PN: Pump-Turb-TwisTor-74FS-ISO63
- Cart
Package Details
| Good Flow | |
|---|---|
| Best Vacuum | 1 x 10-7 Torr |
| Control Range | 5 x 10-2 to 760 Torr |
| Approx. Time to 9×10^6 (2cuft chamber) | ≤ 50 min |
| Approx. Time to 1×10^-7 (2cuft chamber) | ≤ 3.7 days |
| Turbo | 74FS |
| Backing | IDP 3 |
| Rough | IDP 7 |
| Vacuum Interface | KF40 |
For Your Basic and Most Economical – Basic
The EXACT Mobile Automated Turbo System with the SNAP Includes:
- SNAP External Valve and Sensor | PN: SNAP
- DPCP | PN: SEN-DPCP-11101117
- Vat Valve | PN: Val-Bel-KF40-Vac-24
- IDP3 backing pump | PN: PUMP-IDP3B01
- IDP3 with isolation valve |PN: PUMP-IDP3B01-Inlet
- Turbo pump 74FS| PN: Pump-Turb-TwisTor-74FS-ISO63
- Cart
Package Details
| Most Economical | |
|---|---|
| Best Vacuum | 1 x 10-7 Torr |
| Control Range | 5 x 10-2 to 760 Torr |
| Approx. Time to 9×10^6 (2cuft chamber) | ≤ 50 min |
| Approx. Time to 1×10^-7 (2cuft chamber) | ≤ 3.7 days |
| Turbo | 74FS |
| Backing | IDP 3 |
| Rough | IDP 3 |
| Vacuum Interface | KF40 |
Recommendations
For wetter, corrosive or dirty environments, a capacitance manometer may be used. For higher flow applications a larger Turbo or roughing pump can be used. To reduce cost, high vacuum diffusion pumps and wet rough pumps can be used instead. If these Alternatives are what you are looking for please fill out the product inquiry for updated quote.
FAQ
Q: Other Systems have taken up a great deal of (very expensive) floor space as it requires being plugged in at all times; How big is it and does it need to remained plugged in?
The DigiVac EXACT is compact! ; the cart which is 56″L x 27″H x 29″D condenses the manifold to the defined space, while offering the same abilities as previous systems. The system also has one plug, and one switch to turn it on and off making it easy to unplug the system when it’s not in use and move it out of the way.
Q: As they age parts are harder to get and requires substantial calibration time once per year. How often would the system need to be calibrated and how accessible are the parts if/when they need replacing?
The EXACT is equipped with new technology that will last longer! Due to shortages specific parts may have longer lead times but we offer alternative solutions incase this is an issue! We do recommend calibration and provide services to keep you systems clean and working however, there are options of onsite calibration being available or purchasing back-up sensors to rotate in when calibration services are needed and the specific part needs to be sent out.
Q: My application requires a specific accuracy. How accurate is the EXACT?
The Manifold will provide the within range accuracy needed for the end user and will be calibrated for your needs.
Q: I would LOVE to give my technicians a modern solution that is ergonomically safer and easier to use. How easy and safe is it?
The DigiVac EXACT provides a Fully Integrated updated and easy to use solution! Plug it in and control vacuum. Safe to use as the valves will close in the event of a power outage. Its Modern features: Touch Screen, Logging, one touch operation simplifies the process for you!
